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Komatsu wins big Alcoa order



Monday, June 27, 2005

ALCOA has purchased $40 million worth of equipment from Komatsu as part of a replacement program at its Western Australia bauxite operations, including twelve-190 tonne Komatsu dump trucks.

Alcoa said that by moving to the larger trucks at its Willowdale and Huntly mines southwest of Perth, the company would be able to reduce haulage, labour and maintenance costs. Previous trucks at the two mines were Komatsu HD785s (90t) and HD985s (105t).

To accommodate the 190t trucks, Alcoa has implemented a driver guidance system to ensure the trucks can work safely on the restricted-width haul roads – rather than increasing the haul road clearing widths.

Developed at the University of Sydney's Centre for Autonomous Systems, the AcuMine HaulCheck driver guidance system uses an on-board monitoring system to create a "virtual corridor" within the haul road by measuring the relative distance from PVC markers placed along the side of the road.

The monitoring device uses a scanning laser to measure the distance from the PVC markers and if the truck veers out of the "virtual corridor", the driver is alerted. The system also incorporates a GPS allowing the location of any problem areas to be easily identified.

The purchase package includes the 12 Komatsu 730E dump trucks, four WA900-3 loaders, two WA 500 loaders, and two HM400-1 artic trucks fitted with ejector bodies as part of a trial of a new method of removing overburden material from on top of the ore body.

In addition two GD825A-3 graders for haul road and pit floor maintenance have been delivered as part of the package – the first time these graders have been used by Alcoa.

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